UtiLink™ by FUJIWORX — Industrial Intelligence, Linked.

30–50^%

Reduction in unplanned downtime with predictive maintenance programs

McKinsey & Company · Manufacturing Analytics

$260K⁺

Cost of a single hour of unplanned downtime across industrial manufacturers

McKinsey & Company · 2023

18–25^%

Reduction in total maintenance costs when shifting from reactive to predictive

McKinsey & IIoT World · 2024

~5^%

Typical OEE / utilization gain from real-time visibility and line balancing — documented cases reach 12%

COPA-DATA · Guidewheel case data · 2025

The Hardware Teardown

One device.
One machine.
One system.

Scroll through what's actually inside the install — from the enclosure to the sensor that never touches a wire.

01 / Enclosure

Built to disappear

Matte industrial enclosure, engraved FUJIWORX mark, line-powered with no batteries to replace. Mount it once and forget it's there.

02 / Sensor

The clamp that never touches a wire

The non-invasive clamp sensor opens, wraps around the existing power line, and closes — monitoring the machine without rewiring or breaker work.

03 / Signal

Continuous electrical signature

Every cycle is sampled continuously. When current draw deviates from baseline, the system flags it in under ten seconds.

04 / Upload

Edge to cloud, sub-ten-seconds

Sensor data streams from edge node to cloud in under ten seconds — with on-device offline buffering when WiFi drops.

05 / Install

2–15 minutes, zero downtime

No electrician, no panel access, no production stoppage. Clip it on and the machine never stops running.

Scroll to explore

Platform Capabilities

Every layer of your operation, instrumented.

From sensor on the machine to the procurement report — UtiLink™ connects and interprets the data that matters.

Predictive Failure Detection

UtiLink™’s continuous learning engine refines its predictions with every machine cycle. Bearing wear, seal degradation, belt slippage — caught before the line stops.

Continuous Intelligence

Live Utilization Monitoring

Track actual runtime, idle ratios, and on-time hours across your entire fleet in real time.

Real-Time Fleet

Energy Visibility

Per-machine kWh tracking updated every 10 seconds. Exportable daily and monthly reports.

Energy Analytics

Expense Consolidation

Aggregate component spend in one view — monthly actuals, 30/60/90-day forecasts, and SKU-level TCO rankings.

Procurement Analytics

Edge-to-Cloud Architecture

Hardware installs in minutes with no rewiring or downtime — just a WiFi connection. Data streams edge to cloud in under ten seconds.

Hardware + Cloud

Inventory Management

Usage-based remaining-life predictions. Auto-generate reorder alerts before stockouts disrupt production.

Inventory Management

Predictive Failure

Know what’s going to break — days before it does.

UtiLink™ monitors each machine’s electrical signature continuously. When current draw deviates from established baselines, the system draws on component lifecycle data and every cycle it has learned from to forecast the exact failure window.

Sub-ten-second current anomaly detection per machine
Configurable alert thresholds by machine type and context
Confidence scoring (Low / Medium / High) drives escalation
Failure predictions linked directly to inventory reorder queue

Failure Forecast — 30-Day Horizon

CNC Lathe #1

Drive Belt · BLT-4412

24 days

Hydraulic Press A

Main Bearing · BRG-2204

2 days

Hydraulic Press B

Shaft Seal · SL-0019

8 days

Air Compressor #1

Oil Filter · FLT-881

19 days

⚠

Critical — Hydraulic Press A: BRG-2204 shows 94% anomaly confidence. Estimated failure in 48h. 1 unit in stock — replacement queued.

Energy Visibility

Stop paying for machines doing nothing.

Most plants can’t tell you which machine drew the most power on Tuesday afternoon. UtiLink™ can. Granular, timestamped energy logs expose inefficiencies that aggregate utility bills never reveal.

Per-machine kWh totals updated every 10 seconds
Cross-shift and day-over-day trend analysis
Idle-state consumption flagging across the fleet
Daily, weekly, and monthly energy exports

Energy — Today’s Fleet Breakdown

Hydraulic Press A

45.5 kWh

Hydraulic Press B

36.5 kWh

CNC Lathe #1

27.6 kWh

Air Compressor #1

26.8 kWh

Conveyor A

18.2 kWh

Others (3)

12.4 kWh

Fleet Total Today

235.4 kWh

This Month

4,812 kWh

Inventory Management

Never get caught without the part you need.

UtiLink™ tracks every installed component’s active hours and models remaining useful life against historical fleet data. When a part approaches predicted end-of-life, the system flags it automatically.

Full SKU catalog mapped to machine and install date
Hours-based lifecycle tracking, not calendar guessing
Automated replacement queue with days-remaining countdown
Supplier lead times factored into critical stock alerts

Fleet Inventory — Component Status

Component	SKU	Active Hrs	Stock	Status
Drive Belt	BLT-4412	1,847	3	Stocked
Main Bearing	BRG-2204	4,201	1	Critical
Shaft Seal	SL-0019	2,956	0	Reorder
Oil Filter	FLT-881	680	5	Stocked
Drive Coupling	DCP-110	3,100	1	Low

Expense Consolidation

Turn MRO spend from a cost center into a competitive edge.

Every component purchase, supplier relationship, and maintenance cycle structured into one procurement intelligence layer. Forecast spend before it happens. Rank suppliers by true cost-per-hour.

30, 60, 90-day spend forecasts from lifecycle predictions
SKU-level TCO ranking: cost-per-active-hour across suppliers
Consolidated supplier database with lead-time tracking
Annual fiscal reporting with CSV and PDF export

Procurement — Monthly MRO Spend

JAN

FEB

MAR

APR

MAY

JUN

$24.2K

FY 2026 Total

$18.4K

Savings ID’d

14 SKUs

Due in 30d

Setup

Plug & Play

Data Reliability

Cloud + Edge Buffer

The Hardware

One device per machine.
No rewiring, ever.

The UtiLink™ edge node clips onto your machine’s existing power line with a non-invasive machine sensor — no electrician, no panel access, no production stoppage. It reads the machine’s electrical signature continuously and streams it straight to the cloud.

Clamp-style machine sensor — no rewiring or breaker work
Industrial-grade enclosure built for shop-floor conditions
On-device buffering keeps data safe through WiFi drops
Sub-ten-second sensor-to-cloud latency

Sensor Type

Monitoring clamp

Connectivity

802.11 WiFi

Sampling

Continuous, <10s upload

Power

Line-powered, no batteries

One Device / Machine No IT Overhaul Plant-Floor Rated

About UtiLink™

Industry 4.0, built for the plants that drive regional economies.

UtiLink™ is the flagship platform of FUJIWORX, a manufacturing-technology company founded on the belief that every operational decision should be informed by data. We develop the edge hardware, intelligent analytics, and cloud software that transform raw machine signals into real-time floor visibility, predictive maintenance, and smarter procurement.

For decades, the monitoring systems that let large factories run lean were locked behind six-figure integrations and dedicated IT teams. The small and mid-sized plants that supply real economies were left to run on instinct and monthly bills. We exist to close that gap — with hardware that installs in minutes without rewiring, retooling, or taking a single machine offline, software sized for a growing operation, and analytics grounded in what the data actually supports.

Digital platform · Connecting manufacturers accross the world.

Our Mission

To bring enterprise-grade manufacturing intelligence and analytics within reach of small and mid-sized plants — empowering a data-first culture that sharpens performance, strengthens competitiveness, and raises the floor for the industries that drive regional economies.

Our Vision

A manufacturing sector where every plant — regardless of size — has access to the same caliber of operational intelligence that was once reserved for the largest enterprises. Where decisions are made on data, not instinct, and where efficiency is the ultimate competitive advantage.

Engineered for the floor

Live in minutes, not months. No IT overhaul, no downtime, no permanent retrofit — just a WiFi connection and a platform built to deploy at the pace of an operating business.

ROI backed by data

We model returns on conservative, published research — and show our sources so your team can pressure-test every number.

Operator-first

Built for the people on the floor: maintenance, operations, and procurement teams. One unified system delivering the clarity needed to simplify decisions across the entire operation.

All figures below are drawn from published third-party research, including McKinsey & Company (manufacturing analytics and predictive maintenance), Deloitte Insights (Industry 4.0 asset maintenance), IIoT World, and COPA-DATA / Guidewheel (real-time OEE). UtiLink™ has not independently verified these figures for your specific plant or industry. Use the ROI Calculator below to model your own operation.

Industry Research

What the research says.

30–50^%

Reduction in Unplanned Downtime

Manufacturers implementing predictive maintenance consistently report 30–50% reductions in unplanned stoppages versus reactive strategies.

McKinsey & Company · Manufacturing Analytics

18–25^%

Lower Total Maintenance Costs

Shifting from scheduled or reactive maintenance to condition-based prediction cuts overall maintenance spend by removing unnecessary part changes and emergency labor premiums.

IIoT World · McKinsey 2024

3–5^×

Reactive vs. Planned Repair Cost

Emergency repairs on the same asset cost several times more than planned maintenance. This single ratio drives most of the business case for predictive systems.

Deloitte Industry 4.0 Study

~5^%

Utilization / OEE Gain from Visibility

Real-time visibility, bottleneck identification, and line balancing yield a typical ~5% OEE gain — more throughput from equipment you already own. Documented cases reach 12%.

COPA-DATA · Guidewheel case data · 2025

“We caught a bearing failure four days out on our highest-throughput press. What would have been a two-day line shutdown became a two-hour scheduled swap during third shift. That’s the whole business case right there.”

David R.

Director of Maintenance Operations · Industrial Mfg. Client

“The energy visibility alone surfaced $11K in annual waste in the first month — two machines running full load during weekend shutdowns nobody had caught.”

Marcus T.

Plant Operations Manager · Contract Manufacturing

Pricing

Accessible pricing. Invaluable value.

Simple per-unit pricing that gets cheaper as your fleet grows. Every tier includes the full UtiLink™ platform — no feature gates.

Most customers see measurable results — caught failures, energy savings, or utilization gains — within the first month

Tier-based, discounted pricing — the bigger your fleet, the lower your per-unit rate. Hardware drops from $399 to $349 to $299 per device, and monthly membership drops from $50 to $40 to $30 per device as you scale. Model your exact fleet size in the calculator →

Pilot

1–9 Units

Discounted launch rate

$399/ device, one-time

+ $50 / month per device

Built for a first deployment — prove it out on the machines that matter most before you scale.

Clamp sensor + edge node, ships ready to install
Non-invasive mount — no rewiring or downtime
Predictive failure alerts & live fleet dashboard
Energy tracking, inventory & procurement analytics
FUJIWORX handles install & support

Get Started

Plant

10–19 Units

Discounted Plant rate

$399$349/ device, one-time

$50 + $40 / month per device

For a full plant rollout — the most common tier among UtiLink™ customers.

Everything in Pilot, plus:
Volume-discounted hardware & membership rate
Unlimited dashboard users, no per-seat fees
Cross-machine fleet benchmarking
Priority install scheduling & support

Get Started

Enterprise

20+ Units

Discounted Enterprise rate

$399$299/ device, one-time

$50 + $30 / month per device

For multi-line or multi-site fleets — our lowest per-unit rate, plus room to customize.

Everything in Plant, plus:
Lowest per-device hardware & membership rate
Multi-site rollout & account management
Custom reporting & data export options
Personalized tooling available on request

Get Started

6-month minimum contract on every tier · Extra savings on 1+ year terms — ask sales for annual pricing · No per-seat fees — unlimited dashboard users

Rates shown reflect discounted hardware and membership pricing by tier — the more devices on your fleet, the lower your per-device cost. All plans require a 6-month minimum term; customers who commit to 12+ months receive additional discounted rates beyond what's shown above.

Need something custom?

Personalized tooling, custom integrations, multi-site rollouts, or enterprise feature requests — our team will scope a package and a contract term that fits your operation.

Contact Sales

ROI Calculator

Model your plant’s numbers.

Start with a preset that matches your operation, then tune the sliders. Every default sits at the conservative end of published research — not a best case. All per-machine values scale by fleet size.

Low end of published research. Modest gains, a lean operation, and a defensible baseline for internal approvals.

Fleet — Investment

Number of machines monitored (1 UtiLink™ device per machine)

Device Cost (one-time)

per device · one-time

Membership (recurring)

per month · flat membership

—

Shown: Pilot tier rate (1–9 units), $399 device / $50 month. Plant tier (10–19) drops to $40/mo — Enterprise (20+) drops to $30/mo. Adjust the fields above to model your own tier.

Downtime Avoided — The Headline Number

Stoppages prevented per machine / year 2

Avg. stoppage duration 8 hrs

Cost of production per machine / hour $250

Single-event test

—

A single hour of unplanned downtime can cost an industrial manufacturer upward of $260K (McKinsey, 2023). For most plants, preventing even one stoppage covers the system.

Utilization Gain — Visibility & Line Balancing

Production hours per machine / year 2,000 hrs

Utilization / throughput gain 5%

A ~5% OEE gain from real-time visibility and line balancing is well documented; published cases reach 12%. Valued here at your production cost/hr above. Sources: COPA-DATA, Guidewheel (2025).

Energy Savings

Annual energy cost per machine $1,200

Reduction from idle-state flagging & load visibility 4%

Submetering studies document 12–18% energy reductions; we default well below that. Phantom loads and machines running during shutdowns are the most common quick wins.

Maintenance Labor Savings

Maintenance labor hours per machine / year 40 hrs

Fully-loaded maintenance labor rate / hour $55

Labor reduction from planned vs. reactive work 15%

Planned maintenance takes 3–5× less labor than reactive repair. Conservative default: 15% reduction. Source: Deloitte Industry 4.0.

Component Savings — Proactive vs. Reactive

Annual component / MRO spend per machine $800

Savings from proactive purchasing vs. emergency buying 6%

Buying ahead of failure removes rush-shipping premiums, expediting fees, and unnecessary scheduled replacements.

Total Cost of Ownership — Intelligent Purchasing

TCO savings from SKU-level supplier ranking 4%

Ranking suppliers by true cost-per-active-hour — not list price — surfaces savings that simple price comparison misses.

Estimated Annual Impact

Downtime avoided —

Utilization gain —

Energy savings —

Maintenance labor savings —

Component savings — proactive purchasing —

TCO savings — intelligent purchasing —

Total Gross Benefit —

UtiLink™ Year 1 cost —

Net Annual Benefit —

Payback Period

—

Based on Year 1 investment vs. gross benefit

5-Year Cumulative Net Benefit

—

After hardware + 5 years of membership

Get Your Free Plant Demo → Talk to Us About Your Plant →

All per-machine values scale by fleet size. Defaults reflect the conservative end of McKinsey, Deloitte, IIoT World, COPA-DATA, and Guidewheel research. This is a planning model, not a guarantee of results.

Deployment

Live in minutes. Zero downtime.

FUJIWORX manages the full hardware-software stack. No dedicated IT team or systems integrator required. Installation is non-invasive — no rewiring, no shutdown, no retrofit of any kind.

Hardware Install

FUJIWORX edge nodes attach to each machine’s power input — no rewiring, no downtime, no permanent retrofit of any kind. The system goes live over WiFi. Typical install: 2–15 min per machine.

Fleet Configuration

Set up machine types, areas, component catalogs, and alert thresholds in UtiLink’s setup wizard. Most plants are live within minutes.

Baseline Learning

Installers define initial operating thresholds by marking machine states during setup, helping establish accurate baseline conditions.

Continuous Intelligence

The platform learns from every machine event and component failure, continuously improving prediction accuracy and operational insights as more data is collected.

Know what your machine will do next.

One device.
One machine.
One system.

Every layer of your operation, instrumented.

Know what’s going to break — days before it does.

Stop paying for machines doing nothing.

Never get caught without the part you need.

Turn MRO spend from a cost center into a competitive edge.

One device per machine.
No rewiring, ever.

Industry 4.0, built for the plants that drive regional economies.

One dashboard. Every decision.

What the research says.

Accessible pricing. Invaluable value.

Model your plant’s numbers.

Live in minutes. Zero downtime.

See your plant through
UtiLink’s eyes.

Know what your machine will do next.

One device. One machine. One system.

Every layer of your operation, instrumented.

Know what’s going to break — days before it does.

Stop paying for machines doing nothing.

Never get caught without the part you need.

Turn MRO spend from a cost center into a competitive edge.

One device per machine. No rewiring, ever.

Industry 4.0, built for the plants that drive regional economies.

One dashboard. Every decision.

What the research says.

Accessible pricing. Invaluable value.

Model your plant’s numbers.

Live in minutes. Zero downtime.

See your plant throughUtiLink’s eyes.

One device.
One machine.
One system.

One device per machine.
No rewiring, ever.

See your plant through
UtiLink’s eyes.